Thursday, September 7, 2017

Looking for THE State-of-the-Art Servo Technology Experience?


Quit your looking. We know when and where it is. October 3rd and 4th in Cleveland, Ohio.

Yeah, that’s right. Cleveland. Ohio. Because that’s where the Servo Technology Experience conference is being held this year. And anyone who’s anyone in the metalforming industry is going to want to be there. Seriously.

First of all, it’s powered by the PMA and MetalForming magazine. So that’s cool. But what’s more, we’ll be there too. And not only because it’s one of the best conferences around.

Feed Lease Is Also Sponsoring the Event!


Look. It’s no big secret that the press industry is leaning more and more toward servo presses because of the advancements in metal stamping presses. There are just a slew of different jobs being done now by servo presses. (We don’t know exactly how many is in a slew, but you can bet it’s a whole lot.)

This conference will give you the low-down on state-of-the-art servo technology that’s currently used in presses, transfer systems, coil-feed lines and more. Geared for engineers and technicians working in metalforming plants, there will be a wealth of technical presentations and case studies describing how modern servo-based equipment can help you - the stamper - to improve productivity and quality.

Here’s the breakdown of what you can expect :

Day One


The focus will be on servo-press technology and include scheduled breakout sessions with leading suppliers of servo presses. You’ll have the chance to network with industry thought leaders and get insight into how this new technology is currently influencing the metal-stamping industry and where it’s headed.

Day Two

Attention will shift to transfer systems, coil-feed lines and other servo-based technology that’s occupying pressrooms today. You’ll get a chance to learn how these systems work in unison to lead stampers to increase your performance and profitability.

And Feed Lease Will Be Right in the Heart of It All


That’s right. We’ll be there interacting with customers, doing presentations, making new friends, talking the talk, walking the walk and sharing our expertise. And we’re looking forward to it.


So don’t miss out on the servo event of the year. See ya in Cleveland, October 3rd.

Thursday, August 17, 2017

The Absolute Easiest Way to Take the Error out of Coil Loading

People are always talking about the cutting edge. 
But when it comes to handling coils, we’re more interested in the leading edge. And we’re especially interested in keeping that leading edge at the top of the coil.

As anyone who has ever handled coils knows, setting the coil on the coil car correctly every time doesn't always happen. 


It seems like a simple operation, but sometimes stuff happens. And humans are prone to making mistakes. (Hence the saying, “They’re only human.”)

For example, let’s just say that the guy who’s responsible for loading the coil onto the coil car next Thursday accidentally drinks decaf that morning. We won’t go into the horrid details as to what will cause this decaf mishap. But suffice it to say, in his foggy-headed attempt to load the coil onto the coil car, he’s going to accidentally place it backwards.

The leading edge is now on the bottom and we all know what that means. (Hint: It’s not good.) 

It means you’re going to have to saddle up for the time suck required to call in the crane and/or forklift to turn that coil around. In no time, you’ll likely find yourself lamenting the following:

If only there were a rotating coil car that could orient the payout off the top of the coil!


Well, there is. (You probably already knew where we were going with this.)

We call it the Feed Lease Coil Load Car with Rotating V-nest. 


It’s really just a fancy name for a rotating coil car with an independent rotating platen that allows the operator to ensure the coil wrap direction is properly oriented on the mandrel. And with it, there’s no need for heavy machinery (or caffeine) to orient the payout off the top of the coil.

So yes, it is entirely possible to speed up your coil loading process with the simple push of a button. But wait, there’s more.

Because if your issue isn’t so much a groggy employee, but rather the challenges of tight loading space, say no more. Presto-whammo! You can simply load the v-nest from the side, then index it into position for loading on the reel. So, yeah. It’s pretty much the same thing as magic.

And Feed Lease is among the few who produce this rotating coil car. 


Plus, the rotation is done with the space-age technology of hydraulics. That’s right. Hydraulics. So one could argue that we’re interested in cutting edge too. (But maybe not.) 


For more information on our coil load car with rotating v-nest, contact us

Monday, July 24, 2017

Summer. Brought to you by metal stampers.

Ahhhh. June 21st through September 20th; the three months that make up summer here in the Northern Hemisphere. It’s a time when things heat up and a brand new season of leisurely outdoor activities presents itself.

Yep. Here at Feed Lease, we know that summer is all about good times.

It’s also a time, though, when things tend to slow down a bit in the metal stamping industry.

And that’s interesting because, well, summer wouldn’t be summer without metal stampers.

Imagine the following scenario:

It’s a late warm August afternoon and your family has just arrived at an RV site to begin your summer vacation. The kids are released from the RV, tearing out into the woods like wild animals. You walk around to the back of the RV to check on your aluminum fishing boat, knowing full well it made the journey just fine. Like it always does.

Your kids are ready to hop in the boat and get right out onto the lake to do some fishing. “Tomorrow,” you respond, then ask them to help get things set up for dinner. They are cooperative at first, placing silverware on the table in the RV and setting up your favorite kettle style charcoal grill they make fun of you for continuing to use. But they are soon distracted again.

It isn’t long before a group of kids come rolling along in a golf cart and lure your kids away to go play the washer toss game. It’s okay though because it’s only the next site over and if you’re being really honest, their particular brand of “help” has ceased being terribly helpful. Plus, you need some down time to discuss things with the spouse and your brother Larry. (Yep. Seems “Uncle Larry” comes on every trip.)

Once evening rolls in, you’ve all finished eating and are sitting around the big fire your brother built. The kids are sleepy after their long journey; which was facilitated by two hours of exhaustive play in the above ground pool at home before you left. (While you mowed the lawn.) And now you’re ready to settle in and start your vacation. You’ve got a tentative plan in place. Four or five days out in the woods and on the lake to get back to nature, finished off by two days at Cedar Point, like you promised the kids. And Uncle Larry.

Sounds pretty nice, right?

But how would this same scenario look without the metal stamping industry?

Here’s how it would go down.

      First of all, the kids would have to exhaust themselves in a boggy pond because without the metal structural frame or connectors, there could be no above ground pool.

      And forget about the silverware at dinner, you’ll have to use plastic. Yeah, you could get by without the barbecue tools, but what about the barbecue? Without metal stamping, there’s no barbecue. Kettle or otherwise. No burgers and franks tonight. Unless you like them raw.

      So how about some fish then? You better start gathering sticks to make spears because no matter how killer your fishing poles are, without the reels made by metal stampers, they’ll be more nothing more than glorified pool cues.

      Furthermore, you’re going to have to spear those bottom-feeders in the boggy pond because the lake is no longer a possibility. That’s right. The aluminum boat, its seats, parts of its motor, the trailer it rode on and the trailer hitch to which the trailer was connected are all made possible by the metal stamping industry. So are the filleting knives, so even if you catch a fish, good luck cleaning it. 

      Actually, while you’re gathering sticks, you might as well just plan to gather a whole bunch more. Then get some tarps or canvas and get ready to call your backyard the campsite because here’s the kicker. Without metal stamping, there’d be no RV. There’d also be no golf carts, no riding lawn mowers and - worst of all - no washer toss game.

      Oh, and Cedar Point fails to exist.

Without the metal stamping industry, it’ll be just you and your family, sitting on your far-too-long lawn, staring into Uncle Larry’s fire near that mosquito ridden bog, waiting until the sun goes down so you can crawl into your canvas tents, hungry and with nothing to look forward to.

Okay. It might not be that grim. But summer would definitely be a whole lot different without all of the products made by the machines of the metal stamping industry. Especially those made right here in the good ole U.S. of A.

So remember that sticking with “Made in the U.S.A.” keeps American manufacturing alive and well during the slower summer months.

And it keeps you cruising in your RV, fishing in your aluminum fishing boat and, most importantly, a superstar at the washer toss game.


Priorities. 

Thursday, June 1, 2017


Don’t Wait Until You NEED A Retrofit from Feed Lease

Your servo roll feed is getting older.

If it’s really old, it might even be regarded as an elder. And like a wise old elder, you give it the respect it deserves for continuing to carry on. You live by the motto - if it ain’t broke, don’t fix it. 
But here’s the problem with that thinking.

As the machinery ages, your proprietary servo feed controls become progressively more out of date. And if you’ve done your research, you’ve discovered that the replacement parts are less and less available. Or even worse, they may be obsolete. When you inquire about needing these parts, people are laughing at you. (If they’re kind, they’re doing it behind your back.)

Of course, the parts and service folks at Feed Lease would never laugh at you.

But you’ve got to face it. Because being in denial about your trusty old machine can cost you big. Even if the feed is still going strong, the other components of the system are phasing out. And when it finally decides that enough is enough, it’s gonna stop doing its job. And that means you’re gonna stop doing yours.

An idle press is money lost. A whole lot of money.

So if you’ve got one of these trusty old servo feed lines, be grateful it’s been serving you so well. Then do yourself a HUGE favor and take advantage of the Feed Lease in-plant equipment inspection. We’ll give it the well needed once-over to determine whether it’s time for a retrofit BEFORE the machine tells you by shutting down your factory. It’s preventative maintenance at its best.

The inspection can be scheduled at a time when a Feed Lease technician may already be planning to be your plant or factory. And because their control panels are not proprietary, they can perform the inspection on any servo feed machine, not just one from Feed Lease.

In fact, they recently did a retrofit on a competitor’s machine for one of their customers. The mechanics of the feed were good enough that the company didn’t want to do an entire new feed and Feed Lease happily stepped up to the job - retrofitting the competitor’s machine and saving their customer a significant amount of money.

The retrofit can be installed by you, if you’re comfortable doing it, or it can be done by Feed Lease.

The retrofit involves replacing the control panel, motor and drive, and the package includes operator control console/station, servo motor, remote jog control and belts and pulleys as required. It also comes with a 4-year warranty. Often times Feed Lease will perform the install because the customer may want some training. 

Whatever the case, Feed Lease wants to make it clean and simple to retrofit your existing machines whether it’s theirs or anybody else’s. So contact us or give us a call.

So if you have an older machine, NOW is the time.

Don’t wait until it’s too late.




















Monday, February 6, 2017

Another Great Reason to Head to Mexico in February

This hardly seems post worthy, does it? Who needs any excuse to head to sunny Mexico in the cold, dark month of February? But here at Feed Lease, our motivation for heading south of the border strays from what most would consider traditional.

Sure, we’ll take advantage of the sun and the warmth and the enchiladas. We’re not crazy.

But we have an affinity for a part of Mexico you probably wouldn’t consider and it isn’t the sipping margaritas in a cantina part. It’s the metal stamping industry.

That’s why Feed Lease is happily heading to the PMA Metalforming Technology Conference in San Luis Potosi, Mexico, February 16-17 to connect with the great people in that industry.

Technology continues to play an increasingly important role in securing new business and minimizing cost in the metal stamping industry in Mexico - an industry that’s strong and thriving. There are numerous companies with a wide range of equipment and the ability to produce a broad range of component parts from a number of metals. Feed Lease is a worldwide company and we love working in Mexico to support the employees and manufacturers in this industry.

(And frankly, the beaches are nice.)

More importantly though, these conferences serve as educational forums with knowledgeable speakers and sponsors that help promote the continued growth and expansion of Mexico’s press stamping industry.

PMA has developed this event to arm senior Mexican business leaders and their key technical staff in Mexican facilities with the most updated information on numerous technology trends in the metal forming industry. All of which will help them increase operation productivity.

The Metalforming Technology Conference addresses topics such as mechanical presses and their components; safety considerations, maintenance procedures and schedules, as well as whether to replace or repair your press.

Other topics include preventive and predictive tool and die maintenance, sensors and die protection and lubrication systems and lubricants. The sessions are conducted in Spanish and will be developed for company executives as well as engineers, technicians and operators.

Feed Lease participates in quite a few of these educational conferences and we always find them to be informative and beneficial. Plus, we love connecting with our friends in Mexico. So get away from the cold for a few days and join us in Mexico. It’s going to be a good - and educational - time.


Hasta la vista.

Friday, December 16, 2016

Coil-fed laser table - NOT the stuff of wizardry.

Coil-fed laser tables -  NOT the stuff of wizardry.

Here at Feed Lease, we’re big fans of the new coil-fed laser tables.

But all the hoopla surrounding them as this new year of 2017 approaches has people believing they’re the greatest thing conjured up since sliced bread.

Yeah sure, a coil-fed laser table could cut through a loaf of bread. But the reality is, coil-fed laser tables are not the love child creation of magical sorcery.

The coil-fed portion is the same…
They operate on the same technology that has existed on traditional coil-fed stamping presses for decades.

And that’s why we like them so much. They’re like family. The newest addition to the family. Take a look at one and you’ll see.

They resemble a traditional blanking line, right down to the coil reels, precision straighteners and feed units. And they run on consistent cycle times with automatic feed up. (They’re so darn cute at this age.)

Nothing new or magical there.

The biggest advantage of these tables is they allow for greater efficiency on low volume production jobs. We can feed a continuous strip through the machine to lessen sheet handling time and more effectively nest parts to get more out of a sheet.

All of this translates to FAR LESS waste. It also means we increase production capability.

Ours settled right into the family without so much as a fuss. And the benefits of coil feeding your laser table for smaller production jobs are:

     Lower cost per part (no dies or die maintenance)
     Optimized part nesting resulting in less scrap
     Ability to immediately change part geometry vs. hard tooling die
     Flexibility in production, blanks or sheared parts
     Quick change over from part to part with the push of a button

What’s essentially happening is that we’re using the same equipment we’ve always used, but just applying it to different applications.


As for the larger production jobs, we’re leaving those to our stamping presses - our big boys. And we’re as proud of them as ever.

Friday, November 11, 2016

At FABTECH, What’s Old Is New Again

It’s November and we all know what that means.

Well, yeah, Thanksgiving. There’s that.

But for those of us at Feed Lease, it means that FABTECH is quickly approaching. November 16th-18th, to be exact. And for that, we’re thankful. So we’ll soon be packing our bags and heading to Las Vegas for a good time. Metal forming style.

FABTECH is one of PMA’s biggest shows of the year. In essence, it’s the place to be noticed. It’s also NOT the place to be noticed for being absent. Not cool. But we have many other reasons for attending, including reconnecting with old friends, making new friends and meeting prospective clients. Staying in the know with (and ideally out ahead of) new technology is also big on our list of reasons.

Still, in these days of rapidly advancing technology, there’s something to be said for “older” technology that continues to stand the test of time. (Like the bread slicer. One of the greatest things since… sliced bread.)

Take our Gemini 30K with heat shield technology, for example. Maybe you’ve heard of it? The Gemini 30K is a complete line built specifically for heat shield applications. The advantage of this line is its ability to run two layers of different materials simultaneously. Before the Gemini 30K, manufacturing double layered heat shields was more challenging, not to mention expensive. It was simply not cost effective to produce single layers and then put them together after the fact.

So our engineers and designers came up with an effective way to deal with problem. They designed the line with two coil reels at the back end that hold the separate coils and each one is pulled off the straightener and then fed into the press at the same time. But it’s also versatile enough to run as a single reel.

This is where the new technology comes in.

When a company in the automotive industry came to us with the request for a design that had triple layering capability, we said, “Yeah. Okay.” (The encounter was more elaborate than that, but you get the point: Feed Lease was ready to take it on.)

Our solution was a servo grip feed that acts as a component of the Gemini 30K. The option and ability to add that third layer was revolutionary in the field of heat shield technology. It was also essential to the automotive industry in the evolution of their own technology. The company has found so much success with this new line that we’re already busy building the next one they’ve ordered. And they’ve got plans for a couple more next year. (Twins!). They’re even in negotiations for additional duplicate lines for other facilities internationally.


So it looks like we’re going to be busy. That’s the way we like it, though. Because at Feed Lease, we’ll always pursue the best solution, not just the easiest.  And we’ll continue to do it with success.


Visit us at our booth at FABTECH to see how we’re making the old new again with our latest servo grip feed.