Showing posts with label Coil Processing. Show all posts
Showing posts with label Coil Processing. Show all posts

Wednesday, June 1, 2016

The Shankshot Redemption



Your friends and business partners at Feed Lease will be attending this year’s Annual PMA Golf Outings in Grand Haven, MI on June 13 and in Cleveland on June 16. We’d love to see you there to find out what’s new with you, hear what’s going on with us, play some golf and basically, socialize. It doesn’t matter how well we play. For us, it’s refreshing and rejuvenating just to get out from behind our desks and away from the shop for a minute.

Of course, if we’re being honest, we know we’re not totally getting away. Business will undoubtedly sneak onto the links – it always has and always will. Doing business on the golf course may be a tired stereotype, but it still happens. And as well it should. Golf provides the perfect atmosphere for business communication, decision making and selling.



First, since it’s not likely anyone on your foursome is a scratch golfer, there will be a fair amount of shanking, slicing and hooking from everyone. Golf has a way, sometimes a very cruel way, of leveling the playing field. And in fact, the hillier and more undulating the course, the more level that playing field becomes.

Suddenly, that competitor CEO isn’t such an impenetrable force. He or she is just like me, wandering around the rough trying to find my ball. There is common ground to be found at a golf outing. Back in business, our relationship may be ‘them’ versus ‘us.’ But on the golf course, it’s both of us versus little white dimpled balls and a holes in the ground.

On the course, dare I say, we’re partners. We’re even friends. Like a bunch of kids playing in a sandbox. Well, hopefully not too many of the sandboxes.

Everything you encounter in business, you’ll encounter at a golf outing. There’s a lot of planning, a lot of time spent lining things up. Both settings present possibilities for hope, success, disappointment and immense satisfaction. Just like in business, there are times on the course when you just have to survive a hole. You have to play through the failure. You get all your ducks in a row, you take your shot, and for some unknown reason, you end up hitting one of the ducks.



Or worse, a duck picks up the ball and walks away with it. That happens all the time on golf courses and in board rooms.

In the end, though, golf outings like the Annual PMA Golf Outings are all about the golf, recreation, getting out into nature, beer carts, steak dinners, door prizes and, under the best possible playing conditions, getting commitments for future orders.

Thursday, March 24, 2016

Congratulations! It's an ERP!

coil handling equipment, decoiler, uncoiler, coil cradles, upender,

We adopted an enterprise resource planning software package (ERP) at Feed Lease. Perhaps “given birth to” the software is a better description since we felt like we were going through contractions, hyperventilating and feeling an intense pressure to push during its early installation. 

But now that our baby is mostly up and running, we are experiencing some of the joys ERP’s bring to businesses. Still, this whole process of transforming our business to operate at a much higher level of efficiency has been our greatest undertaking. And while this transition will probably take 12-18 months to be fully realized, we all see it as very promising. (Twelve to 18 months...that’s when children start walking on their own, right?)

Just as the addition of a baby changes everything for parents, adjusting to our new ERP has been both challenging and eye-opening. How our business operated without an ERP was a lot like how the human body operates on junk food. It’ll run on junk food, but it won’t be as healthy, predictable and energized as it could be. You’ll never get peak performance from junk food. The ERP has allowed us to see that peak performance is well within our reach. And that’s very exciting for us.

The whole process isn’t without its trepidations. You have to expect some level of anxiety when you go from using a hammer and chisel to the space age overnight. We’re all electronic now. We’ve gone digital and now, nothing can happen unless it’s in the system. Deals we used to do over the phone have to be done within the ERP.  

But that inconvenience is way overshadowed by the information that is now instantly available at our fingertips. Data analysis, which we lagged in, is instantaneous.

If nothing else, and there is a ton of “else,” the ERP is letting us see down the road. Operating efficiencies, accuracy in reporting, data, cost breakdowns; this system will positively affect our entire processing system in terms of time and money. 

We understand there is little instant gratification in the early days of this 12-18 month implementation. We’re changing a lot of dirty diapers. But we have all the tools we need now for success and most of them were already a part of us: our strong, cohesive team. Our family. Who better to help us grow and nurture this ERP? 

You know, I just realized if you change the “E” in ERP to a “U,” you get something else newborns do. 



Looking for more information from Feed Lease? We are the experts in coil handling equipment, coil cradles and more. Visit our website today to learn about all the products and services we provide!


Monday, December 21, 2015

Zig-Zag Is In. Are You?

Imagine a customer ordering and receiving a press mounted Zig-Zag Roll Feed and you're on your way to enjoying your own bliss. One Ohio customer recently learned that he could rake in the savings with the Roll Feed Model RFZZ-3-24 Zig-Zag.

Not only could he run multiple blanks out of a single strip, his metal stamper roll feeds guaranteed him optimization in part output, which in turn, minimized his web scrap.

Consider for a moment what he now sees happening within his own shop - multiple out blanks based on blank diameter for added scrap savings.

This Ohio customer has seen the light when it comes to the Zig-Zag Roll Feed Model RFZZ-3-24, and so can you!

Discover the mechanics of Zig-Zag roll feeds. They are mounted on linear rails and can be programmed to move up to 6" in either direction. Up to three 3.25" blank can then be stamped. The Zig-Zag is height adjustable and is entrance self-centering. Zig-Zag Roll Feed Model RFZZ-3-24, can accept a maximum stock width of 24" (61 cm), a maximum stock thickness of .125 (3.1 mm), and finally, a maximum side shuttle of 12" (30.5 cm). The Zig-Zag also provides hand crank adjustment and V-Grooved edge guides.

Take a look at the other model sizes to suit almost any application and you're on your way to additional bliss.

Try your own hand at a Zig-Zag; you don't even have to live in Ohio.

Call us! We will be more than happy to provide you with a proposal with full specifications.

Maximum Material Yield? Are you getting the most out of your material?


Get the Feed Lease Zig-Zag advantage to optimize part output and gain scrap savings of up to 13%!
Feed Lease Servo Driven Zig-Zag roll feeds can get you the boost you deserve. Simply enter the Blank Diameter, Web Width, Strip Width and 2 or 3 blanks out of the strip to achieve optimal material yield and maximum savings.

Feed Lease Zig-Zag roll feeds are available in a wide variety of width, thickness and blank diameter capacities and come with numerous standard features. Fully programmable and available press mounted or cabinet mounted, the roll feed rides on linear rails for smooth, accurate operation. A servo driven ball screw drives the X-axis while a second servo drive simultaneously advances the Y-axis for optimal positioning. Entrance and exit self-centering, hand crank adjustable, V-grooved, edge guides provide consistent, accurate guiding through the roll feed and into your die.

Call today with your requirements and get the Feed Lease Zig-Zag advantage! You can also contact us on the web! We look forward to working with you!

Monday, September 28, 2015

JOIN US AT FABTECH!


Don’t miss out on North America’s largest metal forming, fabricating, welding, and finishing event! FABTECH 2015 heads to McCormick Place in Chicago, November 9-12. More than 40,000 attendees will be visiting 1,500 exhibiting companies on the giant Expo floor.

While you’re at FABTECH, be sure to stop by the Feed Lease booth. As a valued customer, we want to update you on our high-performance pressroom feed equipment. Our machinery does more than meet the needs of your stamping operation. It exceeds the demands you put on it. From single pieces to complete coil-feeding lines, our rugged, innovative designs reduce downtime to keep your operation productive and profitable. You may have used some of our services, but do you know that we provide:

• Coil Cars & Cradles
• Coil Feed Line
• Coil Processing
• Coil Straightening Equipment
• Crop Shears
• Cut-to-Length
• Coil Upenders
• Push-Pull Servo Roll Feeds
• Scrap Choppers
• Servo Grip Feeds
• Straightening Equipment
• Shears
• Uncoilers
• Zig-Zag Servo Roll Feeds

Feed Lease is among the leading FABTECH exhibitors – equipment manufacturers and importers of key manufacturing technologies including metal forming & fabricating, tube & pipe, welding and finishing processes. Every year, FABTECH exhibitors introduce hundreds of new products on the exposition floor.

Chat with our experts about our latest innovation designed to improve operator safety and speed width adjustments with digital readouts now standard on all hand crank vertical edge guides.

Visit us: Booth: S4238, November 9-12 at McCormick Place, Chicago!

Visit the FABTECH website to locate our booth.

Tuesday, November 18, 2014

Why an Ordinary Coil Processing System Can’t Handle Aluminum & How Feed Lease Corp Built N. America’s 1st Servo Feed System That Can


Coil Handling Equipment and Servo Feeds

Our Client:


After the world’s #1 truck manufacturer went all in on an all aluminum-bodied truck the challenges for its entire supply chain began.  Our customer is a Tier One Automotive supplier in need of a custom Aluminum Coil Processing System to handle the unique challenges aluminum presented.


Our Challenge:


Create a servo feed and coil handling system that accommodates military-grade Aluminum alloy with a .015” (0.4mm) minimum stock thickness and a maximum stock width of 72” (1828 mm) in a capacity and application never done before.

For 45 years we’ve built custom coil handling equipment for feeding, straightening, and shearing and we’ve pretty much handled every variable there is -- with steel.

But aluminum is not steel.

We had no choice but address every challenge head on. As a result the new coil handling system overcomes the many challenges unique to aluminum including:

Aluminum is much softer than steel
Aluminum is not magnetic
Aluminum is not as pliable as steel
Aluminum has to stay cleaner than steel
Aluminum can’t withstand bends or scratches like steel


Our Story:


Manufacturing with aluminum is not even in the same ballpark as steel.

Tolerances on everything from the forming and bending to the cleanliness of the blanks is much more formidable compared to steel. Not to mention the body is joined by rivets and glue instead of spot welding.

After months of expert engineering and building we’ve delivered four Feed Lease Corp custom aluminum coil processing machines that are now in full time operation for the client.


Our Results:


North America’s first and only Servo Feed and Coil Handling Equipment built to handle an aluminum application. Some of the many unique features are:

•    Servo-Driven Tail Out Feeder
with Vacuum Belt for transfer application
•    Outboard Support Rails with powered adjustment
•    Powered Telescoping into die area
•    Hard-Chromed Straightening Rolls ground to a specific micro finish to prevent marking and build up
•    1” of Depth Engagement on straightening rolls for enhanced straightening capabilities
•    Four Pad Mandrel Design with wedge expansion to help prevent coil triangulation at end of run
•    Automatic Coil Centering via coil car and laser sensors
•    Recipe Driven Automatic job setup of multiple functions

No other Servo Feed or Coil Handling Equipment company has a system to handle aluminum at this scale. Our machines and systems overcome the many nuances of working with aluminum coils that typical steel coils never encounter.

Who We Are:


We’re Feed Lease Corporation. For over 45 years, we’ve been committed to designing and building premium quality, high performance Press Automation and Coil Handling Equipment.

From space-saving coil processing lines to custom servo feeds, CTL shearing and conventional lines that work with Class A and other surface-critical materials, count on us to provide a smart and proven solution.

For more information, call 248.377.0000 or visit us on the web at: www.FeedLease.com.

Friday, November 7, 2014

Which Company Built America’s 1st Aluminum Coil Processing Machine? We Did. We’ll Show You What We Did at FabTech on November 11th.

Feed Lease Coil Handling Equipment
Staying on the cutting edge of Servo Feed, Coil Handling Equipment, and Shearing requires proven engineering know-how and the guts to custom build coil processing and handling solutions that never existed before.

One way we get better at that is attending industry events like FABTECH.

We’ll be there at booth B-1533 Atlanta from November 11-13.

You can learn about some of our latest builds including the first aluminum coil processing system in North America. Now in use by a Tier 1 Supplier stamping body panels as thin as .4 mm for the first full aluminum automotive body.

Engineering this system was definitely tough, but now that we’ve built the 4th of its kind - delivered and operating - the tough part is over. We’ve got a smart and proven servo feed and coil handling solution ready to go for any aluminum application you have.


What is FABTECH 2014?

 

Servo FeedFabTech is North America’s largest metal forming, fabricating, welding and finishing industry event. This year’s show is slated to bring in 30,000 attendees and over 1400 exhibitors.

The show will cover over half a million square feet of the Georgia World Congress Center. You can experience live demonstrations, find new cost-saving solutions and network with people in your industry. There’ll be over 100 educational sessions and expert-led presentations on the latest trends and technology in metal forming, fabricating, welding and finishing.


We’ll Bring Our 45-Years of Coil Processing Experience to Booth #B-1533


As a family-owned company with over four decades in the business we’ve created solutions for just about every coil processing, coil handling, straightening, feeding and cutting application possible.

It’s events like FABTECH 2014 where we get to do business the way we like—the old-fashioned way—belly-to-belly with our current customers, and face-to-face meetings with our future customers.

Come by the booth, see what we’re up to, get questions answered and challenge us with your servo feed application needs. We’ll be at Booth #B-1533 all week long.


About Us


We’re Feed Lease Corporation. We’re committed to designing and building premium quality, high-performance Coil Processing and press automation equipment.

From space-saving coil processing lines to servo feeds, CTL shearing and conventional lines that work with Class A and other surface-critical materials, count on us to provide a smart and proven solution.

For more information, call 248.377.0000 or visit us on the web at: www.feedlease.com.