Monday, January 19, 2015

It’s Not Just About Handling High-Volume Aluminum Stamping, It’s About Building New Solutions That Create American Manufacturing Jobs




Creating long-term partnerships and solving complex production problems are goals every company strives for.  One of our most outstanding accomplishments in 2014 was a collaboration with Thai Summit America Corp and we think we hit both of these dead on.

Our partnership involved high-volume stamping of metal much softer than steel, Aluminum, and the inherent problems this creates.

Specifically, we were tasked with designing and building coil handling equipment and straightening equipment that would handle .015 inch, military-grade, Class A finished Aluminum without damaging it.

You can get the full story of our collaboration designing and building their new servo-driven system with vacuum tailout servo feed, hard chromed straightener and many other customizations in December’s issue of Modern Metals.

Truthfully, we think the most important accomplishment of this new partnership is the increased production and work this will mean for Thai Summit America.  The new feed and coil handling equipment will create increased opportunities for their three shifts of dedicated American workers well beyond this first job.

Thai Summit America’s Executive Manager Rob Walus had this to say about the impact the new Aluminum Feeding and Straightening System will have,

“Prior to the installation of these Feed Lease coil handling systems we were not able to run aluminum in this capacity.”

“The new feedlines will open doors to other work the company might not have taken on before. We have expanded our capabilities.”

Add to that the on time delivery, installation and full operator training on a 2nd and 3rd system at Thai Summit America and we’d say this one was a winner. You can check out the full piece in Modern Metals here.


And of course, we can’t forget the specs.




Complete Line Servo Feed and Coil Handling System for
High-strength, Military-grade, Aluminum Alloy


System Configuration

Model RF7-72 Servo Roll Feed w/Vacuum Tailout feed system
    • Model FL-SC-16 Scissor Lift Threading Table
    • Model FLPS-4.25-9-72, 9 Roll, EZZE-Clean Straightener w/Crop Shear
    • Model R-40M-72 w/Coil load car
·         Note: No surfaces that will come in contact with the material can have any paint or residue.

Application Specifications
Maximum coil weight...................................................................................... 40,000 lbs.
Maximum coil O.D...................................................................................................... 72”
Maximum stock width................................................................................................ 72”
Maximum stock thickness (High Yield Steel and Aluminum)........................   .140” @ 72”
Minimum stock thickness (HSLA, Aluminum)................................................ .020” @ 72”

System Specifications
System Configuration.................................................................. Conventional Feed Line
Accuracy at feed rollers to within…………………………………………………………….. ± .003”
Progression range..................................................................................... 0 to 999.999”